Services
Five services. One standard of rigour.
You already know what each method does. Here you can see how we apply it, step by step, and what you receive at the end.
Not sure which method you need? Describe the job and we will recommend one.
Visual testing
The first check on any welded joint: weld geometry, surface defects, corrosion, distortion and the general condition of the component.
How we do it
- We check the conditions: access, lighting and surface cleanliness.
- We examine directly or, where access is limited, with optical aids.
- We measure with weld gauges and measuring instruments.
- We compare our findings with the required quality level.
- We document the findings in the report, with photographs.
Penetrant testing
We detect surface-breaking discontinuities — cracks, pores, laps — on any non-porous material, including stainless steels and non-ferrous alloys.
How we do it
- We prepare the surface. We clean and degrease the area so that the penetrant can enter any discontinuity.
- We apply the penetrant and observe the dwell time set out in the procedure.
- We remove the excess from the surface without washing the penetrant out of the discontinuities.
- We apply the developer, which draws the penetrant back to the surface and makes the indications visible.
- We evaluate and document every indication against the acceptance criteria, with photographs.
Magnetic particle testing
We detect surface and near-surface discontinuities — cracks, lack of fusion, laps — in ferromagnetic materials such as carbon and low-alloy steels.
How we do it
- We prepare the surface: we remove rust, slag, thick paint and oil from the test area.
- We magnetise the area in two approximately perpendicular directions, so that cracks are found whatever their orientation.
- We apply the magnetic particles while the area is magnetised.
- We interpret the indications: the particles gather wherever a discontinuity interrupts the magnetic field.
- We evaluate and document every indication against the acceptance criteria, with photographs.
Ultrasonic testing
We detect discontinuities inside the material — lack of fusion, inclusions, cracks — and measure the actual wall thickness where corrosion or erosion has thinned it.
How we do it
- We calibrate the instrument on reference blocks before every job.
- We select the probes and beam angles to suit the thickness and geometry of the part.
- We scan systematically the weld and the adjacent base metal.
- We evaluate every indication by amplitude, position and length.
- We report the results, with the position of each indication.
Hardness testing
We measure the hardness of the base metal, the heat-affected zone and the weld metal directly on the part, to confirm that they are within the required values.
How we do it
- We define the measuring points in the base metal, the heat-affected zone and the weld, according to the procedure or your drawing.
- We prepare the surface by fine grinding, so that the result is not affected by rust or roughness.
- We verify the instrument on reference test blocks before measuring.
- We measure several values at each point and calculate the average.
- We report the values by zone (HB, HV or HRC), compared with the required limits.